First of all, I am not sure what the "normal" size would be for the backup file. I have an office with under 2,000 patients, maybe 1500 active ones. Backups are done on daily basis by the script, they are created and kept on the server, then rsynked to another machine.
I noticed that one day about a year and a half ago the size of the backup files increased dramatically. for example, it was around 20MB and every day it was incrementally adding a few extra kilobites. Logical. Then from the next day on the size jumped to 300MB and started adding up from there. Not only that. The larger backups did not contain all necessary tables, the list of tables would end at letter "E" on the table 'emails". The rest of the tables the script could not copy. The same fate affected the backups done by internal OD engine that I had from upgrading OD in the past. Identical useless backups.
The way I found everything it was pretty pathetic. Yesterday I attempted to start a backup server due to my main database server having issues with motherboard and not powering up. Well, not a problem, I got backups, dear frontdesk, don't cancel anyone, I got it! Right... no I don't! Then I went one by one to the past and something triggered my attention. File size. There was a day in 2013 when the size changed 15 times. I can't use that, too old.
I almost heard Jason's voice saying "I told ya, AL-WAYS, test, your, backup! Always! Like you don't know what they are meant for, come on!" I never met the guy in person, but that's what his voice was telling me...

Well... we are back online and running now, I changed a motherboard on the server and two PCI risers, it did the trick. Using the main database.
Adjusted settings for the MySQL and now my backups are useful again! But they are almost 800MB size!!!
Is that normal? I presume there was something in those emails tables that was conflicting with the size of the field upon which the backup script stumbled. I want my small backups back! What would be a solution? Should I exclude the emails from backupping?